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Case Studies - Environmental

The project listed here are a snapshot of what we have done over the years, projects are listed in year order, latest ones first, older ones last.

A snap shot of a project may give you a quick way to establish if any of our make farming ezy product solutions would work for you. We can also put you in contact with the farmer related to the project if you feel its beneficial to have a chat.


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New Dairy Shed gate and wash system 

Year Completed: 2023

Location:

Bulls

Objective:

Provide for a herd management gate and water efficient and time saving washing system 

Solution:

TechniPharm Herd management gate and Dungbuster Clean wash and Green wash system

Client Testimonial:

See video on Dungbuster 

 

Ground work done with smart digger 99.99 % accurate .Lifting of Ecobag on embankment for placement to centerReady to roll outRoll out in progressTie up straps to secure system in placeLift in MixersLooking good, almost ready for storage.
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Future proof effluent storage 

Year Completed: 2022

Location:

Winton ( SI) 

Objective:

To store cowhouse and dairy shed effluent on high water table soils.


Combat future Greenhouse issues 

Solution:

Ecobag 4000 Cube fully enclosed storage, no crusting, no Nutrient N loss, no water ingress. Store 750 mm above embankment. 

 

Scrapers are critical in keeping the Cowhouse lanes cleanIn lane separation gates for easy mob managementLockable feed stalls for easy cow management
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Maintenance critical for cow wellbeing in housing systems 

Year Completed: 2022

Location:

South Island 

Objective:

Keep our clients and their valuable cows accommodated in the best possible dairy housing systems 

Solution:

Many of the Technipharm cowhouses have now been in active duty for up to 10 years and most have received little maintenance in that time other than wear and general care replacememnt parts. Keepin effleunt moving is a big task, one cowhouse has had their sxcrapers run 240.000 Km since commisioning ! we hat to think how much sludge that represent ! 

 

First thing, get the frame up and levelled, square  and plumbStarting to look like a Presto ShedGot dark by the time the install team left, great sunset, Presto shed ready for business
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Presto shed  Orchard for Team Shelter 

Year Completed: 2022

Location:

Southern Cross Orchards Pyes Pa (Tauranga ) 

Objective:

Provide for easy access shelter for people and gear. Ideally re locatuion should be easy and possible if needed in future 

Solution:

Presto shed 6 by 6 with coloursteel roof and driven in ground anchors to allow for easy relocation . Level metal/ rock pad provided by client 

 

delivery to siteGeotextile protection down, ready for roll outRoll out and install fittings
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350 Cube Effluent Storage 

Year Completed: 2021

Location:

Reporoa area

Objective:

provide easy care storage bit further awau from the dairy to irrigate farm paddocks further afield 

Solution:

350 Cube round effluent storage with Flecitank Round 

 

Recycling Nutrients saves having to buy fertilisersEcobag can come in various shapes and sizes from 1000 Cube to 15000 CubeDigging started Dec 2020, 3.5 meters deep 45 X 45 meter  squareStraps tiedLifting in of the 8 ton EcobagInflation and installation of man holesAfter tie down of straps we have a look inside see if all aligned properlyAfter check we deflate the systemJob done
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8000 Cube Ecobag Nutrient Capture and Re Use


Largest totally enclosed effluent system in NZ 

Year Completed: 2021

Location:

Otautau 

Objective:

To store all cowhouse effluent over winter and early spring and ability to use this on farm as natural fertliser and organic matter. Wageningen (NL) research indicated cowhouse effluent means 50% of nutrients are available straight away, the other 50% is slow release. Soil carbons in the form of organic matter is build up over time.  

Solution:

8000 Cube enclosed Ecobag Nutrient capture and storage system. This system is fully approved by the Southland Regional council. A new standard in non crusting, none smelling storage is now set. 


Instalation completed Feb 2021

Client Testimonial:

 


“The big benefit is there is no volatilisation of nitrogen as methane, as there is no contact with air so the slurry we’re spreading on to the farm from the Ecobag™ is higher in nutrients.”


Headline: Effluent - it’s in the bag


By Karen Trebilcock


Southland dairy farmer Abe de Wolde installed his first Ecobag Effluent Storage System in New Zealand for the storage of wintering barn slurry last year.


“They’re well used and well regarded in Europe but this was a first for New Zealand,” he sAYS.


And he’s so impressed he’s installing a second one in mid-January at a new wintering barn he’s building.


The 45-metre by 45m bladder, supplied in NZ by Technipharm, is 4.8m deep, and can hold 8000 cubic metres of effluent.  It sits in the ground and when full is 75cm above the surface of the land.


As the effluent is not exposed to the environment there is no crusting, no odour and it’s completely safe.


“You can walk over it, there are no worries about anyone falling in.


“The big benefit is there is no volatilisation of nitrogen as methane, as there is no contact with air so the slurry we’re spreading on to the farm from the Ecobag ™is higher in nutrients.


“Our slurry is giving off very little methane and nitrous oxide so it’s good for us and good for nature.”


Abe’s Woldwide Dairy Group milks 4200 cows on five dairy farms near Winton.


The 2300 hectares produces about 2.5 million kg of  milksolids a year from the mainly Friesian cows which have a mix of NZ and Dutch genetics.


Abe and his wife Anita moved to NZ from Holland in 1992 after milking 40 cows there on 26ha.  They were one of the first farming families to convert sheep farms into dairy in Western Southland.


Right from the start they saw the possibilities of bringing European technology and farming systems to Southland.


“It’s our goal to combine the best farming systems from around the world to produce food more efficiently,” Abe said.


Very soon their first dairy farm had a 625 free-stall wintering barn built on it. 


Now cows on four of their five farms go in the wintering barns at night in April and May, extending the round so milking can continue through until the end of the season.


Then they are in them fulltime in June and July with the cows milked until they are sixty days away from their expected calving. 


Some of the barns are also used for calving in August and September. 


Automatically scrapers travel the length of the barns eight to 10 times a day with no water added but the slurry still contains enough moisture for it to be spread when soil conditions are right.


And Technipharm’s Ecobag helps.


“As the effluent is completely enclosed it doesn’t dry out but also rain can’t get in so we don’t have more slurry than we need to spread on our paddocks.”


A 18kw stirrer keeps the contents from separating.


“It goes from about two until three in the morning, well I hope it’s going – no one is awake to hear it.”


He said regional council Environment Southland was supportive.


“The Ecobag came with very good instructions and specifications so they could see that it met all of the consent requirements.”


Effluent is spread mainly on silage paddocks using either a slurry tanker on an umbilical when soil moisture conditions allow which hasn’t been easy these past few months in Southland.


“We’ve had the most horrendous Spring, the worst we have known.  It’s been very wet and very cold but there have been a few small windows when we have been able to spread effluent on safely.”


And he’s taken the scraping technology from the wintering barns into two of the dairies.


Instead of washing the yard, the most hated end-of-milking chore by far, it is scraped automatically.


“We wash inside the dairy and the two or three metres into the yard but the rest is scraped.


“A dairy cow produces one and a half litres of effluent on average every milking but it can take another 50 litres to wash that away per cow.


“That is a lot of clean water that you have to store and pump and then get rid of afterwards.


“And why turn clean water into effluent if you don’t have to?”


Lowering the environmental impact on all five dairy farms as much as possible has always been the goal for Woldwide Dairy Group and effluent management is a key part of it.


With good practices, and the right technology such as the Ecobag, the amount of nutrients entering Southland’s waterways are lessened but also less fertiliser needs to go on to grow the pasture and forage crops to feed Woldwide’s cows.


“Because we don’t lose the nitrogen through methane loss with the Ecobag, it means the effluent we’re putting on is high in nutrients which is exactly what we need.”


 

 

Platform on fine clay with weed matting on perimeter  to keep all weed freeBit of a challenge to bring the package to  locationFittings installed for new PTO pumpReady to work, methane emission free storage
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Replacement old Pond to new Bladder 

Year Completed: 2021

Location:

Katikati 

Objective:

The old pond done its dash, leaking and silted up a new approach was needed


Smell and weedcontrol also issues close to the Dairy 

Solution:

A 800 Cube round Flexitank was installed just below the existing pond on a new formed level platform 

 

Earthworks in full progressDungbuster on farm for reduced water usageOverview of site and farm with Ecobag earthworks in foregroundEcobag placed and secured, now inflate and tie downInstall CompleteMixer ready to be placed insideFirst fill August 2020Ecobag 50 % full, no smell, no crusting
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2000 Cube Ecobag Nutrient Capture 

Year Completed: 2020

Location:

Te Poi

Objective:

To store nutrients for beneficial seasonal determined use for Maize and pasture potential.  Flood wash to feed pad utilizing existing pump and collection pond feed pad.

Solution:

Ecobag 2000 cube totally contained effluent nutrient storage. Existing Dungbuster yard washing system in place for reduced shed water usage and time savings.

Client Testimonial:

Its been great this spring, nothing to worry about which means we been able to concentrate on calving. With all nutrients ready to be used for more grass growth later in spring 

 

View across to the boundaryFrom sump to Flexitank Round and syphon back to pump to paddock when weather permits
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Effluent Storage

Year Completed: 2020

Location:

Te Awamutu 

Objective:

This farm is close to houses and requires gentle management to ensure farmers and neighbours can live in Harmony. The farmer was not interested in digging a hole and have this close his house either. 

Solution:

500 Cube Flexitank Round on carved out platform so no visual barrier to the house and no smell for farm and residents allike . Simple and clean.... we make farming ezy 

 

End resultFarm view from airDay 2 work mostly doneGeotextile and roll out seen from air day 1 PlacementEarthworks all go
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Ecobag 1000 Cube

Year Completed: 2020

Location: Whakatane

Objective:

Create a sustainable long term solution for capturing nutrients and re using these efficiently on farm

Solution:

Enclosed effluent storage system, using existing sump and pump for distribution to pasture. Ecobag drain to sump allows for longer term storage and use effluent when appropriate and beneficial to pasture

 

Perfect site preparations, nice sand bad and fully fenced offPlacement of Flextitank Round in centre of site, lift off for roll outRoll outFirst stage of roll outAll set with outlets and valvesOverview, lay flat to centre manhole and inlet, PTO pump to outlet with return line for circular mixingOverview of total system
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Flexitank Round 1000 Cube

Year Completed: 2020

Location: Te Poi

Objective:

Provide additional storage for nutrients for use at times beneficial to the farm system. PTO pump to pump further way to paddocks not having benefitted from Effluent applications in the past

Solution:

Flexitank Round 1000 Cube placed below the Dairy for gravity feed to storage. PTO pump directly connected to the Flexitank Round to pump to further away paddocks

 

System near full spring 20201400 Cube effluent ready for irrigation to pasture
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Effluent Storage for Hybrid Farm

Year Completed: 2019

Location:

Ohaupo

Objective:

Extra storage on small strip of non-utilised land next to dairy housing.

Solution:

Customised Flexitank with rounded ends and narrow width.

 

Valves and related fittings at sump end End result and layout Center Manhole 1200 by 1200 mm  and large centre Inlet Arrival on site and lift to Center 10 Am Roll out, bike and few people to sort 1.5 Hours
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Flexitank Round™ 1000 Cube

Year Completed: 2019

Location: Cambridge Road Ohaupo

Objective:

Effluent storage which would use a piece of unused land and ideally would use all existing infrastructure ( sump and pump)

Solution:

Flexitank Round 1000 Cube bladder close to dairy and existing sump interconnecting with existing pump

 

Embankment preparationEcobag rolled out ready for inflation for placement and securing to embankmentGeneral overview
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Effluent storage high rainfall area 

Year Completed: 2018

Location:

Mamakus Tauranga/Rotorua 

Objective:

To provide 2000 Cube storage for new dairy in high rain fall area.


Open pond system would require double the storage and significant more pumping cost 

Solution:

2000 Cube totally enclosed ECOBAG nutrient capture system 

Client Testimonial:

Available on request 

 

Embankment preparationEcobag rolled out ready for inflation for placement and securing to embankmentGeneral overview
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Effluent storage high rainfall area 

Year Completed: 2018

Location:

Mamakus Tauranga/Rotorua 

Objective:

To provide 2000 Cube storage for new dairy in high rain fall area.


Open pond system would require double the storage and significant more pumping cost 

Solution:

2000 Cube totally enclosed ECOBAG nutrient capture system 

Client Testimonial:

ze: 14px; font-family: verdana, sans-serif;>Inside listening to the rain falling with the knowledge that it will not be filling up the Ecobag with fresh water that I have to pump out.

ze: 14px; font-family: verdana, sans-serif;>Maintenance of the Ecobag in two years is almost none. some weed spraying around the edge to keep place looking smart.

ze: 14px; font-family: verdana, sans-serif;>The major benefit of the Ecobag in our high rainfall area ( over 3 m /year) is reduction of surface rainfall collected. I our case over 2 m l /year would fall on an equivalent pond which has to be pumped. We would fill an conventional pond over twice per year with rain water.

ze: 14px; font-family: verdana, sans-serif;>We spraying the stored effluent onto pasture during summer/ autumn period, ensuring the bag is empty by the end of the season. Having our 2 milion L  bag empty at the start of the spring season is great, we can just store effluent until ground is dryer and staff have more time to irrigate. By the way we have never even looked like filling the bag, max it has been is around the 75-80% full.     

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ze: 14px; font-family: verdana, sans-serif;>Several of the staff have young children which like to play on the farm. Ride bikes on the concrete yard moving to motor bikes etc. We have confidence with the Ecobag there is no danger to the youngsters. 

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ze: 14px; font-family: verdana, sans-serif;>Being a forestry conversion farm we can see the benefits of the nutrients from the effluent. We have not done any work on if there is any more saving of nutrients I.E. nitrogen from less gas losses. 

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ze: 14px; font-family: verdana, sans-serif;>In summary. Over the last two years minimal maintenance, significant reduction in volume pumped due to no rainwater, Staff can empty when calving pressure is reduced and finally but most significant is the improved safety.    

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ze: 14px; font-family: verdana, sans-serif;>Kind Regards

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Lachlan McKenzie
289 Kapukapu Road
RD6 Rotorua
3096
Mobile: +64 21 382 442



 

Greenwash collection tankGreenwash DungbusterCollection from concrete racesEcobag all effluent syphoned to collectionCollection sump at back end of yard and feed pad
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Effluent Storage In High Rainfall Area 

Year Completed: 2018

Location:

Okato (Taranaki) 

Objective:

This new diary development is in a high rainfall area on the slopes of the mountain. 3.5 meters of rain would make any open pond obsolete before the cows are milked. Greenwash was also a desireable environmental responsible choice to be incorporated. 

Solution:

Closed Effluent storage 3000 Cube with Ecobag, Greenwash dungbuster in the yard. 

 

Dungbuster Greenwash dual core at workNice clean yard saving many hours of work and water
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Greenwash Dungbuster

Year Completed: 2016

Location: Morrinsville ( David Sing)

Objective:

To utilise greenwash water from bio digester

Solution:

Greenwash Dual core Dungbuster™ system for both greenwash and clean wash when required

 

The large concrete lined pond and stirrers placed strategicallyLevel changes allow for full pond mixing to occur
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Stirring 12000 Cube of Cowhouse Effluent 

Year Completed: 2013

Location:

Leeston 

Objective:

12000 Cube of effluent is a lot of effluent in any ones terms, but when it contains high solids its even more challenging. Storing requirements for up to 7 months and maintaining an homeginised consistancy for pumping and dribble boom distribtion 

Solution:

3 times 22 Kw Eisele High Performance Stirrers strategically placed and with ability to change level height of stirring so all levels of the pond can be stirred and mixed properly  

Client Testimonial:

Available on request, as of Dec 2020 the stirrers have not been touched for maintenance other then oil changes.